| The
principal flame cutting fuels are acetylene, methylacetylene-propadiene
(MPS), natural gas, propane and Praxair's FG-2TM
gas.
Acetylene
(C2H2)
Acetylene has
a high heat release in the primary flame and a low heat in the
secondary flame. It has the hottest flame temperature of the commercially
available fuel gases (6,300°F) and is an excellent choice for
welding, brazing and cutting of steel alloys less than 2 inches
in thickness.
Methylacetylene-propadiene
(CH3C:CH)
Methylacetylene-propadiene-stabilized
fuel gas has a high heat release in its primary and secondary
flames. The heat release in the primary cone is slightly lower
than acetylene. The outer flame temperature is similar to propane
and FG-2 gas.
Methylacetylene-propadiene-stabilized
mixtures combine the qualities of an acetylene flame with a more
even heat distribution. The mixture burns hotter than propane
or natural gas.
Methylacetylene-propadiene-stabilized
preheat flame (inner cones) are at least 1.5 times longer than
acetylene preheat flame (inner cones) when used with one-piece
tips. Gases of this type commonly use two-piece tips, which will
help to lessen preheat times and have the same length cones as
acetylene. Training is often required in order to use methylacetylene-propadiene-stabilized
fuel gas to its best advantage.
Natural
gas (Methane CH4)
This product
is usually supplied through low-pressure pipelines from a local
utility. Injector torches are recommended in order to overcome
the low delivery pressure. Preheat time is longer than the other
commonly available fuel gases. One benefit is that cylinders and
bulk storage vessels are not required.
The cost
of natural gas is less than other fuel gases, but increased preheat
times usually make this a false economy.
Propane
(C3H8)
The flame temperature
of the oxy-propane flame is lower than acetylene and Praxair's
FG-2 gas flames. The primary flame releases low Btu when
compared to the FG-2 gas or acetylene, which increases
preheat time. The heat distribution in the flame can be an advantage
with thick material.
Propane
is commonly used by scrap yards where cut quality is not critical.
Where cut quality is not a concern, propane may be a cost-effective
fuel gas.
Praxair's
FG-2 Gas
The FG-2
gas from Praxair has high heat release in its primary and secondary
flames. The heat release in the primary flame cone is similar
to acetylene. The BTU capacity of the outer flame is superior
to that of acetylene. Praxair's FG-2 gas combines the qualities
of an acetylene flame with the secondary heating capacity of the
propane. The fuel gas burns hotter than propane; however, the
cutting speed should be calculated on a case by case basis before
choosing this as the most economical choice as your fuel gas.
It offers
superior cylinder pressures with excellent withdrawal capacity
at low services temperatures. With many applications it is not
necessary to manifold FG-2 gas cylinders together in order
to give the required gas flow rate. It is a chemically pure gas
that is not a mixture.
Praxair's
FG-2 gas preheat flame cones are at least 1.5 times longer
than acetylene preheat cones. Training is often required in order
to use the FG-2 gas to its best advantage. A two piece
tip is usually recommended. |